Kickless Welding Cables
Kickless cables are available with different terminals depending on the mm²- rating required. The illustrations below show the most popular versions and table A indicates the extent of availability. The water connections on AC terminals are 1/4" BSP. All other terminals have 1/4" BSPT water connections.
We are always prepared to consider other terminal designs, where these are required in reasonable quantities.
Technical Data
| Standard Lenghts (metres)* | 1.2, 1.3, 1.4, 1.5, 1.6, 1.8, 2.0, 2.2, 2.5, 3.0, 3.5, 4.0, 4.5. Other lengths available on request. |
| Water feed hose | Minimum 10mm diameter |
| Cooling water pressure | Minimum 2Kg/cm² (30psi) Maximum 14Kg/cm² (200psi) |
| Cooling water outlet temperature | Maximum 80°C |
| Cooling water flow rate | Minimum 9 litres/minute (2gpm) |
| Terminals material | High conductivity copper |
| Outer hose | Flexible, braid reinforced, abrasion, oil and ozone resistant rubber, silicon free. |
| Internal construction | Six flexible, multi-strand copper ropes wound helically around a fluted rubber central core. Conductors of opposite polarity are separated by a seamless, high abrasion-resistant insulating tube. |
| Size (MCM) | 300 |
320 |
400 |
450 |
500 |
650 |
| (mm²) | 2 x 150 |
2 x 160 |
2 x 200 |
2 x 225 |
2 x 250 |
2 x 325 |
| Cable outside dia. (mm) | 46 |
46 |
52 |
55 |
55 |
64 |
| Standard terminal outside dia. (mm) | 37 |
37 |
41 |
45 |
45 |
51 |
| Resistance ** | 0.258 |
0.239 |
0.194 |
0.172 |
0.155 |
0.119 |
*Length measured between centre-lines of terminal fixing holes.
** Measured in milli-ohms per metre of cable (not per electrical side) at 50Hz and 80°C.
Terminal Selection
Table (A) - Availability Chart
Size (mm² )
|
Terminal Type |
||||||||||
AF |
AS |
AL |
AV |
AK |
AY |
AG |
AC |
AR |
Terminal dia. |
Outer hose dia. |
|
150/160 |
• |
• |
• |
• |
• |
• |
• |
• |
• |
36.5 |
51 |
200 |
• |
• |
• |
• |
• |
- |
• |
• |
- |
41.3 |
56 |
225 |
• |
• |
• |
• |
• |
• |
• |
• |
- |
44.5 |
59 |
250 |
• |
• |
• |
• |
• |
- |
• |
• |
• |
46 |
60 |
325 |
- |
- |
- |
- |
- |
- |
• |
- |
• |
50.8 |
65 |
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